DEVELOPMENT OF A METHOD FOR THE ISOLATION OF HIGH-MOLECULAR-WEIGHT n-PARAFFIN HYDROCARBONS FROM SPENT “HEAVY HEXANE” IN POLYETHYLENE PRODUCTION
Authors
Mansurov Bekhruz Akbarovich, Khayitov Ruslan Rustamjonovich

Share
Annotation
The article presents a method for isolating high-molecular-weight normal paraffin hydrocarbons C₇-C₂₀ from spent “heavy hexane” — a technical stream generated when hexane is used as a solvent and catalyst carrier in polyethylene production. Existing separation techniques (rectification, solvent dewaxing, molecular-sieve adsorption, extraction-membrane methods, urea adduction) are compared by selectivity, energy intensity and equipment complexity, and the advantage of urea-methanol dewaxing is justified. A urea-methanol complex-formation procedure was developed and tested. GC-MS (NIST17) established a total n-paraffin content of 84.2% in the feedstock, with the target heavy fraction C₁₂-C₁₈ amounting to about 21.9%. Treatment of 248 mL of feedstock with 168 g of urea in 186 mL of methanol yielded 115 mL of n-paraffin concentrate (volumetric yield 46.4%); the urea:hydrocarbon ratio used (≈1:1) was 3-5 times below the recommended value, indicating a clear reserve for increasing extraction completeness. The prospects of using the concentrate as a natural cetane-improving diesel component are discussed.
Keywords
Authors
Mansurov Bekhruz Akbarovich, Khayitov Ruslan Rustamjonovich

Share
References:
Akhmetov, S. A. (2002). Technology of deep processing of oil and gas. Ufa: Gilem. (In Russ.)
ASTM D613-18. (n.d.). Standard test method for cetane number of diesel fuel oil. West Conshohocken: ASTM International.
ASTM D7170-16. (n.d.). Standard test method for cetane number of diesel and biodiesel fuel by constant volume combustion chamber method — Ignition delay and combustion delay using the fuel ignition tester (FIT). West Conshohocken: ASTM International.
Baker, R. W. (2012). Membrane technology and applications (3rd ed.). Chichester: John Wiley & Sons.
Bengen, M. F. (1940). Verfahren zur Trennung von Kohlenwasserstoffgemischen [Process for the separation of hydrocarbon mixtures]. Deutsches Patent. (In Germ.)
Gureev, A. A., & Azev, V. S. (1996). Automobile gasolines and diesel fuels: Properties and application. Moscow: Neft i Gaz. (In Russ.)
Kobe, K. A., & Domask, W. G. (1952). Urea adduction — A new separation process. Petroleum Refiner, 31(9).
Kulprathipanja, S. (Ed.). (2010). Zeolites in industrial separation and catalysis. Weinheim: Wiley-VCH.
Lastovkin, G. A., Radchenko, E. D., & Rudin, M. G. (1986). Handbook of the oil refiner. Leningrad: Khimiya. (In Russ.)
Magaril, R. Z. (2008). Theoretical foundations of chemical processes in petroleum refining. Moscow: KDU. (In Russ.)
McCabe, W. L., Smith, J. C., & Harriott, P. (2005). Unit operations of chemical engineering (7th ed.). New York: McGraw-Hill.
Odabashyan, G. V., & Shvets, V. F. (1992). Laboratory practicum on the chemistry and technology of basic organic and petrochemical synthesis. Moscow: Khimiya. (In Russ.)
Redlich, O., Gable, C. M., Beason, L. R., & Millar, R. W. (1950). Addition compounds of urea and long chain paraffin derivatives. Journal of the American Chemical Society, 72(9), 4153–4160. https://doi.org/10.1021/ja01165a065
Smidovich, E. V. (1980). Technology of oil and gas processing. Part 3. Cracking of petroleum feedstock and processing of hydrocarbon gases. Moscow: Khimiya. (In Russ.)
Speight, J. G. (2014). The chemistry and technology of petroleum (5th ed.). Boca Raton: CRC Press.
Tumanyan, B. P., et al. (n.d.). Chemistry and technology of fuels and oils: Problems of urea dewaxing and cetane-improving additives. Moscow: Tekhnika. (In Russ.)
Vora, B. V., & Munari, S., et al. (n.d.). Adsorptive separation of normal paraffins from hydrocarbon streams. Industrial applications of adsorption separation processes. UOP Technical Publications.
